Lean Flow and Factory Layout with Digital Twin
Find the right layout without relocating your factory, without trial and error, and without taking on investment risk. Grupas Gelişim's "Lean Flow and Factory Layout with Digital Twin" program creates a 3D digital twin of your existing facility's machinery, equipment, buildings, materials and handling systems; analyzes production and material flow; and then simulates the future state using lean flow principles. This way, you make your layout, flow, inventory and internal logistics decisions by testing them in a computer environment, without touching the shop floor.
The work begins with Value Stream Mapping of the current state, the definition of constraints and rules, and the simulation of each machine's space requirements during production, maintenance and product changeover (set-up). For the future state, alternative layout, flow, storage and internal logistics scenarios are modeled, and potential gains are quantified.
Benefits for Your Company
- Reducing the risk of investment decisions: comparing alternative layout scenarios in a digital environment without making an actual investment
- Optimization of material flow and internal logistics distances; reduction of unnecessary transportation and handling
- Identification and elimination of potential losses (wastes) along the value stream
- Space savings through correct sizing of work-in-process, raw material and semi-finished goods areas
- Realistic space planning for maintenance and set-up activities, better management of downtime
- Measurable cost, productivity and workforce gains
- Fast and accurate decision-making in new factory, capacity increase or relocation projects
- A visual, 3D planning language that all teams can understand in common
Who Is It For?
Manufacturing businesses; companies building a new factory, relocating, increasing capacity, or facing layout and flow problems in their existing facility; production, planning, logistics, lean manufacturing and factory management departments, along with senior executives who make investment decisions.
We are ready for enthusiastic collaborations… Grupas Gelişim | People · Process · Technology
