Lean Management Model — End-to-End Lean Transformation Consulting and Training
The Grupas Lean Management Model is a holistic consulting and training program designed to make companies' losses visible, reduce their costs and establish a sustainable culture of continuous improvement. The model covers the topics of Lean Leadership, Loss and Cost Management, Business Process Improvement, Organizational Development, Value Stream and Management, Production and Equipment Management, Sustainable Quality and Improvement Management. Under each topic, system deployment (Daily Management System, Visual Management, Hoshin Kanri, Leader's Standard Work, Tiered Meeting Management), corporate activities, shop-floor applications and training programs are carried out together.
Benefits
- Identification and costing of losses (muda) and measurable savings tracking with a gain meter
- Elimination of bottlenecks and shorter cycle and turnaround times through Value Stream Mapping (VSM), Pareto, ECRS, FMEA, Maki Gami and SMED
- Reduction of breakdowns, minor stoppages and speed losses and increased equipment efficiency through autonomous and professional maintenance, 5S and early equipment management
- Reduction of rejects, scrap, waste and customer complaints; sustainable quality with the QA/QM matrix, Poka Yoke and Zero Defect approach
- Deployment of strategy to the shop floor (Hoshin Kanri) and alignment of targets and performance with the corporate scorecard
- Increased employee engagement and competence through the skills matrix, suggestion system, recognition and appreciation, and the internal trainer academy
- A data-driven, lasting improvement culture with Lean 6 Sigma (Yellow/Green/Black Belt), Kaizen and A3 problem solving
Who Is It For?
It is suitable for manufacturing and service companies; general managers, plant and operations managers, process, quality, maintenance, production and HR/training teams, as well as lean transformation leaders and shop-floor teams.
The detailed program content is provided in the attached PDF. We are ready for enthusiastic collaborations.