The 16 Major Losses in Businesses – Loss Analysis and Productivity Program
Inside every company's costs there is an invisible "hidden factory": breakdowns, setup stoppages, minor stops, speed losses, defective production, scrap and wasted energy. Grupas Gelişim's The 16 Major Losses in Businesses program teaches how to systematically classify, measure and reduce these losses. The program addresses losses under three main headings: labor productivity, machine productivity, and energy, material and auxiliary equipment productivity; it conveys, through hands-on application, the time tree extending from calendar time to value-added time, the distinction between failure losses and mandatory/technological losses, and the logic of O.E.E. (Overall Equipment Effectiveness).
From equipment breakdowns to setup and minor stops, additional processing, management, line organization, logistics, measurement–adjustment, material scrap, energy and die/auxiliary equipment losses, all 16 loss types are defined one by one and made recognizable on the shop floor.
Gains / Benefits
- Making hidden losses visible: the type, source and cost of each loss are clearly revealed
- Measuring and raising O.E.E. performance; reducing availability, performance and quality losses
- Increasing production capacity without investment by shortening stoppage, breakdown and setup times
- Lowering quality costs arising from defective production, rework and scrap
- Savings in material scrap and energy consumption; reduction of unit production cost
- Higher labor productivity; prevention of time losses caused by waiting, unnecessary motion and logistics
- Increasing the share of value-added activity and bringing actual cost closer to true cost
- Establishing a sustainable improvement culture through a common loss language and measurement discipline
Who Is It For?
Production, maintenance, quality, planning and lean/continuous improvement teams; plant managers, engineers, shift supervisors and all companies that want to manage their costs through loss analysis.
We are ready for enthusiastic collaborations… | GRUPAS GELİŞİM – www.grupas.com.tr
