Scrap & Rework Cost Calculator
See the annual cost of scrap and rework separately and combined.
CurrentTarget
Annual scrap cost
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Annual rework cost
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Total annual cost
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Root-cause analysis and SPC rapidly reduce these losses.
Values are calculated only in your browser; no data is stored.
About this metric
What is it?
The annual cost of scrap and rework, separately and combined.
How is it calculated?
Scrap = output × scrap rate × unit cost; rework = output × rate × unit cost.
How to interpret it?
Rework cost is often hidden (extra labor and capacity); total loss is larger than expected.
How to improve it?
Reduce loss with root-cause analysis, early detection via SPC, and first-time-right (poka-yoke).
Let's improve these numbers on the field
Measuring is the first step; lasting gains come from implementing together on the field.
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